Asia Sugar Mill

Project Overview

In this complex project involving a sugar refinery in Thailand, BWEL played a pivotal role in orchestrating the collaboration of diverse stakeholders. With a Japanese parent company, Chinese EPC (Engineering, Procurement and Construction) and South African consultancy in the mix, BWEL’s extensive experience in the sugar industry proved invaluable.

As a vital contributor, we not only designed, but also manufactured, delivered and expertly installed the equipment that powered this dynamic sugar refinery operation. This holistic approach ensured a seamless and successful project execution, showcasing BWEL’s capability to navigate complex international collaborations in the sugar industry.

Project Detail

Sugar Mill: Milling Train

Client:

Kaset Pohl Sugar

Category

Sugar

Location

Thailand

Challenge

A new sugar mill was being built in Thailand and this larger sugar refinery was designed to process 1,000 tph of sugar cane.

With a Japanese client, Chinese EPC, South African process consultant, Thailand engineering office and Japanese inspectors, the management of the stake holders to deliver the project in the 12 month time line was a significant challenge. The successful collaboration and timely project completion underscored BWEL’s expertise in managing intricate international endeavours in the sugar industry while meeting deadlines.

Solution

Flexibility in execution played a pivotal role in aligning stakeholder expectations. BWEL’s commitment extended to deploying personnel in regional offices to foster relationships, promptly address decisions and meet the desired outcomes. This involved experienced personnel working closely with the Thailand design office and the Chinese EPC. Furthermore, the site installation and commissioning phase drew upon the expertise of individuals from diverse disciplines, including fitters, electrical engineers and PLC engineers, ensuring a comprehensive and successful project delivery. The ability to adapt and collaborate effectively was paramount in achieving project success within the 12-month timeline.

790 Tons

Volume of Cast Iron Used

195 Tons

Volume of Steel Plate Used

900 Tons

Volume of Forged Steel Used

BWEL Scope of Works

Our improvements encompass various aspects, such as upgrading equipment, implementing automation, optimising workflows and incorporating advanced technologies. These enhancements aim to boost the systemic productivity, elevating product quality and streamline production processes, all while reducing costs and lead times.

I. DESIGN & MANUFACTURING DRAWINGS FOR.

a. Side Cane Carrier

b. Side Carrier Equaliser

c. Sand Separation System

d. Main Cane Carrier

e. Levelling Knife Arrangement

f. Cane Cutter Arrangement No. 1

g. Cane Cutter Arrangement No. 2

h. Prepare Cane Elevator

i. Intermediate Carriers

j. Donnelly Chutes & By-pass Chutes

II. DESIGN, MANUFACTURE AND SUPPLY

a. 1,100 x 2,750 Lg Shredder Feeder c/w Drives

b. 1,830 x 2,750 Lg Heavy Duty Shredder c/w Bearing Lubrication System, Indexing Device and Hammer Bar Puller

c. 5 Sets, 1,400 x 2,600 Long Heavy Duty Pressure Feeder Mills

d. 5 Sets, Mill Drive Multi-Misalignment Couplings

e. 5 Sets, PF Drive Tailbar and Coupling Assemblies

f. Roller Brass Bearing Lubrication System

g. Top Cap Hydraulic System

h. Remote Instrument Field Cabinets

III. DESIGN AND SPECIFICATIONS

a. Design and Specifications for Drive Motors and Variable Frequency Drives

b. Instrumentation

c. Control System c/w Functional Descriptions

IV. MECHANICAL INSTALLATION SUPERVISION OF EQUIPMENT

V. MECHANICAL COMMISSIONING

VI. CONTROL SYSTEM COMMISSIONING

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